Quality & Certification

END-TO-END VERIFICATION

The 4-Stage Closed-Loop QC Workflow

STAGE 01 IQC

Incoming Quality

Raw Steel & Hardware

Tensile strength tests, wire diameter tolerance (±0.05 mm), and castor hardness checks before entry.

IPQC Bending and Welding Process Inspection

STAGE 02 IPQC

In-Process Check

Bending & Welding Lines

First-piece sign-off, automated weld penetration checks, and hourly frame alignment audits.

STAGE 03 FQC

Final Inspection

Coating & Payload

Cross-cut adhesion tests, micron thickness verification, and 100% full-capacity load stress checks.

OQC Outgoing Packaging and Container Loading

STAGE 04 OQC

Outgoing Quality

Packaging & Loading

Full knock-down trial assembly, carton burst tests, moisture barrier sealing, and pre-shipment PSI reports.

LAB-GRADE RIGOR

In-House Testing & Verification Lab

Empirical testing, not visual guesswork. We validate raw strength, surface resilience, and rolling endurance with professional laboratory-grade apparatus.

500-Hour Salt Spray Chamber

Accelerated corrosion resistance testing ensuring chrome, zinc, and epoxy coatings withstand harsh marine shipping and -30°C cold-room environments.

Hydraulic Load & Stress Tester

Static & dynamic overload validation up to 1.5× rated payload, proving 800 lbs per shelf without permanent structural deflection.

Digital Coating Thickness Gauge

Precision micrometer scanning verifying micron-level uniformity (Zinc: ≥10–12µm / Powder: ≥60–80µm) across all welded mesh joints.

Castor Fatigue & Drop Impact Tester

Continuous 10km obstacle-rolling fatigue and drop-impact simulations to eliminate wheel breakdown and brake failure under full dynamic payload.